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Tugboat hard at work...
As we crossed a bridge that passed over a swamp and then a lake, it seemed that it all ran together. Not sure if it's supposed to look this way or if it has flooded recently...
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We got to the visitor center and the parking lot was really full of cars and two buses along the side. Two bus loads of grade school kids had just gotten there and we could hear their chatter as we entered the lobby of the Tabasco building. We had a little bit of a wait before we could start our tour.
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We were struck by what seemed to be a vinegary smell as we entered the building. Good reason for that....Once the peppers are ground into pepper mash, they are then placed in oak barrels that the company acquires from Jack Daniels (the distillery can only use them once and then they must be discarded). What a great way to recycle them. The pepper mash is placed in the barrels and sealed and a thick coating of salt (mined from the salt mines at Avery Island) is placed across the lid. The lids have holes in them so the gases from the fermenting peppers can escape. The salt prevents impurities from entering the barrels. The pepper mash cures in the barrels for three years and then it's opened up and mixed with vinegar and prepared into the famous Tabasco concoction. It mixes for up to 28 days in a vat before it is strained and bottled. These Tabasco folks are great at finding uses for leftover items. The seeds that are strained out of the sauce are sold to various companies that make gum and toothpaste...guess it gives them a little "zip". The barrels are reused and have a life of 22 - 100 years. Once they start to fall apart, the barrels are busted up and sold to be used in smokers (what an intense flavor that must be after having pepper mash in them for up to 100 years). After touring the plant we went over to the country store...
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There we sampled many of the different flavors of sauce that Tabasco makes...I liked the sweet and spicy one the best. The others were too hot for me. We also tried the sweet and spicy ice cream....that was yummy ! It was sneaky ice cream....you'd take a bite and about a minute later you'd feel that "bite" in the back of your throat....very sneaky. By the time we got to the store all of the little kids had made it over there and were trying to find things to spend their money on...it was a zoo ! We looked around briefly and then got out of there.
On the way down I had seen this place and we decided to eat there on the way home...
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2 comments:
Really enjoyed your story of the Tabasco plant. We all have photos like that one of Linda. Avery Island is one of our favorite stops across country. Bobbie
Hi guys, we plan to visit the factory tomorrow afternoon. So, we'll belong to the group with pictures like the one of Linda after that :-)
Hope all is well with you.
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